IXOR Etiketleme Modülü

ixor

In the matter of mechanics, the IXOR can be ideally integrated in fully automatic labeling machines with the help of a modular construction kit. It can also be assembled to the conveyor belt of a production line by means of accessorial stands. Pre-printed labels are applied on products or packaging fast and precisely.

The device has the control unit integrated, a separate control cabinet is not required. The base unit can be selected from four structural widths in right-hand and left-hand designs. Unwinders pick up label rolls with 410 mm maximum outside diameter. Zero downtime is possible through a redundant system.

The labeling head is a key component for smart production. The LAN and WLAN interfaces enable the device to be connected to the superior control units of machines.

MQTT ensures cross-platform and future-proof communication, while Modbus, OPC UA and Ethernet/IP are available on demand. Protocols are kept simple and lean, machine and plant data can be submitted event-driven. If data values change, updates are possible in real time.

Remote IXOR operation with a smartphone, a tablet or a PC is possible at any time. The intuitive web interface allows backup, restore and updates.

Construction L - left-hand
Assembly V - vertical

Pictured:
1.1 Labeling head 124 L
2.1 Unwinder D310 V 124 L
Outside diameter D: 310 mm

Construction R - right-hand
Assembly V - vertical

Pictured:
1.1 Labeling head 124 R
2.2 Unwinder D410 V 124 R
Outside diameter D: 410 mm

Construction R - right-hand
Assembly V - vertical

Pictured:
1.1 Labeling head 124 R
2.1 Unwinder D410 V 124 R motor-driven
Outside diameter D: 410 mm

Construction L - left-hand
Assembly H - horizontal

Pictured:
1.2 Labeling head 186 L
2.2 Unwinder D410H 186 L
Outside diameter D: 410 mm

Labeling head	124 mm	186 mm	248 mm	310 mm
	Structural width
Performance
Web speed up to m/min Web speed up to ipm	25, 50, 100, 200 - depending from device model 1,000, 2,000, 4,000, 8,000 - depending from device model
Material
Labels on roll	Paper, plastics PET, PE, PP, PVC
Thickness mm	0.055 - 1
Weight g/m²	60 - 700
Width Labels¹⁾ up to mm	120	182	244	306
Width Liner tape up to mm	124	186	248	310
Label length mm	5 - 6,000
Media roll Outside diameter	310/410 mm (12"/16")			410 mm (16")
Media roll Core diameter	76 mm (3")
Media roll Winding	outside or inside
Weight up to kg	15
Labeling head sizes and weights
Height x Width with media roll 310 mm min. mm	600 x 600			-
Height x Width with media roll 410 mm min. mm	700 x 680			825 x 925
Depth mm	266	328	390	452
Weight min. kg	14	14.5	15	32
Device data
Drive	AC servo motor
Operation panel	QVGA-resoluted LCD color display
Masterencoder (option)	24 V HTL, track A + B
Orientation of assembly	vertical / horizontal
Label sensor
Method	Transmitted light, inductive, capacitive²⁾, ultrasonic²⁾
Function	Detection of label margins and end of materials
Interfaces
Digital I/O	17 pin, 24 V PNP to communicate signals with a superior control unit (galvanically isolated)
Analog	Inputs (0-10 V / 0-24 V) for speed, START, STOP parameters in conjunction with PLC supplied by the customer or potentiometer (galvanically isolated)
LAN	MQTT, Modbus, Ethernet/IP²⁾, OPC UA²⁾
WLAN	WLAN 802.11 b/g/n, 150 MBit/s, 2.4 GHz
Periphery (APPLY)	12 pin, to connect USB warning light and applicator (24 V PNP, galvanically isolated)
End of web sensor	5 pin, 24 V PNP or end of web sensor by cab
Start and stop sensor	5 pin each, 24 V PNP (galvanically isolated)
Synchronized product speed	5 pin, 24 V PNP external synchronization signal or by masterencoder (galvanically isolated), masterencoder is an option
Serial (option)	RS232/RS485
Operating data
Mains I Protection class	primarily TN and TT grids I Protection class I
Power supply I Power consumption	100 - 240 VAC, 50 - 60 Hz I 100 V - 240 VAC / up to 4 A
External fusing	120 V: at least 6 A slow, up to 20 A / 230 V: at least 3 A slow, up to 16 A
Leakage current	EN 60950: 260 V / 60 Hz: 2.6 mA
Type of protection	IEC 60529: IP 66, UL 50 type 12, NEMA 250 type 12
Temperature / humidity Operation	0 - 40 °C / 10 - 85 % not condensing
Temperature / humidity Stock	0 - 60 °C / 20 - 80 % not condensing
Temperature / humidityTransport	–25 - 60 °C / 20 - 80 % not condensing
Approvals	CE, FCC, IC, ICES-3, CB, cULus
Operation panel
LED buttons	ON, FEED
LCD graphics display Width x Height mm	54 x 70
Settings	Language settings, device settings, interfaces, memory for 100 product formats
On display	Operational and warning messages
Monitoring / test routines
Label web	Pre-warning to end of label web, end of label web, label web broken
Drive	Torque, temperature, power supplies, currents
Electrical outputs	Overload protection, short circuit, reverse polarity
System	Diagnostics when device is switched on, I/O test menu integrated

Details - standard labeling head

The subsequent illustration shows a very common IXOR version. This configuration is characterized by an economic and compact construction.

The unwinder and the rewinder are mounted directly on the base unit and operate without a separate drive. In contrast, the illustration below shows an IXOR with a motor-driven unwinder and a motor-driven rewinder, enabling to process large label rolls.

: Labeling head 124 L,
picking up label roll diameters up to 310 mm

1 Rewinder
When the labels have been peeled off, the liner tape is rewound. The swing lever and an integrated coupling enable the liner tape to be constantly tensed after passing the drive roller.

2 Unwinder
picking up label rolls with 310 mm (optionally 410 mm) maximum outside diameter. The swing lever and an integrated brake mechanism enable constant tension of the label web.

3 (Label roll) core retainer
By turning the handle, the core of the label roll is tightened and released again.

4 Base unit
made of cast aluminum. Basis to assemble all the units. The chassis possesses protection class IP66, NEMA 250 type 12. Further included is the drive unit consisting of a highly dynamic and high-torque servo motor.

5 Operation panel
Colored 3.5“ LCD touch display. In case of overhead assembly, the display can be rotated by 180°.

6 Pick-up points
on bars with 30 mm diameter. By moving the system, the position of the label on the product can be adjusted transverse to its transport direction.

Details - labeling head with motor-driven winders

: Labeling head 124 L,
picking up label roll diameters up to 410 mm

7 Motor-driven unwinder
picking up label rolls with 410 mm (optionally 510 mm) maximum outside diameter. An integrated, brushless torque motor rotates the label roll and unwinds the label web according to the swing lever position.

8 Fixing bar
to pick up all the units: base unit and motor-driven winders

9 Deflection rollers
to guide the label web from the motor-driven unwinder to the base unit. Diameter 38 mm as pictured above

10 Motor-driven rewinder
When the labels have been peeled off, the liner tape is rewound. The swing lever and an integrated, brushless torque motor enable the liner tape to be constantly tensed after passing the drive roller.

11 Pick-up points
see position 6

12 Peel-off plate
to be application-specifically configured with the help of a comprehensive construction kit.

More specific informationen to operation panel, software features and base unit please see IXOR product catalog.

Title	Format	Version	Last change	Language
Labeling head IXOR	PDF - 3.19 MB	05/2019	10/10/2019	English
Overview Product Marking	PDF - 3.90 MB	10/2019	10/10/2019	English

Title	Format	Version	Last change	Language
cabFirmwareUpdater Windows 32 & 64 bit	ZIP - 12.94 MB	3.8.0.0	18/01/2019	–
Firmware IXOR	GZ - 47.79 MB	1.152	21/06/2019	–
Release Notes Firmware IXOR	TXT - 14 KB	1.09 - 1.152	18/04/2019	English

IXOR Etiketleme Modülü

Smallest servo-driven labeling head in its performance class

Details - standard labeling head

Details - labeling head with motor-driven winders